Basing on our 30 years experience, our first step is to plan how to make and how to control. Process FMEA and effectively designed Control Plans are good tools to start new business.
We serve our products just in time and with best quality to our
customers, thanks to our well trained staff and modern CNC machines.
Bending process is done by hydraulic presses or manually in order to
achieve best results according to customer specifications.
After bending operations we make hot brazing to connect washers on the
end of rods and MAG welding is done on the relativeley bigger sections such
as nuts and spacer connections needed on the bigger diamater rods.
Depending on the part design and functional requirements,
induction hardening is done in modern machines within the
tight tolerances for the part sections which are subject to wear. Surface
hardnesses from 0,2 mm to 6 mm depths with specific profiles can be
achieved and reported to cutomers with the specimens..
We are capable of coating “Molybdenum” on the parts which are subject
to high frictional wear. Very specific process, with the newest technology
applied in our company. High purity Molybdenum wire is melt and applied
on the surface with high pressure by special equipments. The result is
extraordinary wear resistance with smooth operation due to self
lubricating properties of Molybdenum.
Basing on different functional expectations of each part, Cr3+ Zinc coating, Manganese Phosphate coating or electrostatic painting can be done according to the specifications. In case of demand, salt spray tests are performed and documented to the customers.
Initial Sample Controls, Serial Process Controls and Final Controls are
performed by our “MITUTOYO CRYSTAPLUS M” coordinate
Mesaurement machine and all measurements can be reported to our
customers.
New projects are started with initial samples accompanied with full PPAP
file including tensile strength tests, hardness tests, microstructure and
spectrometric tests as well as CMM measured dimensional reports.